Storage – JUKI Automation Systems

Highest JUKI investment security

Optimizing material management pays off

Optimum basic equipment including software package
Low operating costs
Extremely long service life
Modular and scalable
Flexible integration
Maximum savings in space and time

High degree of automation

High level of automation guarantees maximum productivity

Smart material provision
Increased efficiency through optimized material handling
Consistent material traceability right from the start
Storage and retrieval of a wide range of components with MSD control
Automated handling process via ESD cases
Avoidance of operating errors

Maximum modularity and connectivity

Mix and match - the right solution for every production process

Modular storage concept with countless combination options
Linking with existing warehouses and placement systems
Linking with ERP system

Maximum flexibility and scalability

The best conditions for dynamic production

Optimized goods handling during storage and retrieval
Storage of a wide variety of components
Storage of special components
Height of the storage cases can be individually adjusted (e.g. for taller items)
Uncomplicated expansion of the storage volume for fully automated cabinets

Soldering Solution

RS-600

The JUKIS RS 600 6-zone reflow soldering oven is the space-saving and cost-effective solution for many standard SMT soldering tasks. With a small footprint and low energy consumption, it has all the advantages of the larger reflow soldering ovens, such as perfect thermal properties and extensive equipment with useful functions.

Inexpensive

Compact

Guaranteed quality

Environmentally friendly

Video

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Specifications

Process Characteristics
Number of Heating Zones 6
Number of Cooling Zones 1
Total heated length 2,340 mm
Total cooled length 440 mm
Temperature Range Heating Zones 20 – 300 °C
Separate Top and Bottom control of temperature
Blower Fan top and bottom
Blower Fan frequency separately controllable in zones
Warm-up time approx. 25 Min.
Nitrogen Option optional
External Water Cooling for flux residue standard with nitrogen ovens
∆T Crossprofile < ±2 °C

PCB handling and transport
PCB-width min. 50 mm / max. 460 mm
PCB space top 25 mm / bottom 30 mm
Conveyor speed range 30 – 200 cm / min
Transport of PCB on Mesh / Pin conveyor chain
Centre Board Support optional
Conveyor direction Righ-Left optional

Machine properties and dimensions
Dimensions (L × W × H) 4,205 × 1,320 × 1,505 mm
Weight 1,900 kg

PC and Software
Operating System Windows 10
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC

Operating Requirements
Voltage Supply 400 V / 3 Phasen
Average power required during warm-up 24 kW / 6.5 kW
Exhaust Volume 2 × 10 m³ / min
Nitrogen (optional) 5 bar
Operating Environments 5 – 40 °C, 20 – 65 % RH

Standards (selection)
Automatic chain oiling system, UPS, Board-Drop / Jam-Alarm, On-Off-Timer, 3 years of a JUKI warranty (incl. blower fans / heating elements)

Available options and accessories (selection)
Dual lane configuration, automatic setting of conveyor width and CBS position

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Soldering Solution

RS-800

Best price-performance ratio

Controlled air speed

Guaranteed quality

Environmentally friendly

Video

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Specifications

Process Characteristics
Number of Heating Zones 8
Number of Cooling Zones 2
Total heated length 3,120 mm
Total cooled length 800 mm
Temperature Range Heating Zones 20 – 300 °C
High-Temp-Option (up to 350 °C) optional
Separate Top and Bottom control of temperature
Blower Fan top and bottom
Blower Fan frequency separately controllable in zones
Warm-up time approx. 35 Min.
Nitrogen Option optional
External Water Cooling for flux residue standard with nitrogen ovens
∆T Crossprofile < ±2 °C

PCB handling and transport
PCB width min. 50 mm / max. 460 mm
PCB space top 25 mm / bottom 30 mm
Conveyor speed range 30 – 200 cm / min
610 mm PCB width option
Transport of PCB on Mesh / Pin conveyor chain
Centre Board Support optional
Conveyor direction Righ-Left optional

Machine properties and dimensions
Dimensions (L × W × H) 5,380 × 1,320 × 1,505 mm
Weight 2,400 kg

PC and Software
Operating System Windows 10
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC

Operating Requirements
Voltage Supply 400 V / 3 Phasen
Average power required during warm-up 30 kW / 9 kW
Exhaust Volume 2 × 10 m³ / min
Nitrogen (optional) 5 bar
Operating Environments 5 – 40 °C, 20 – 65 % RH

Standards (selection)
Automatic chain oiling system, UPS, Board-Drop / Jam-Alarm, On-Off-Timer, 3 years of a JUKI warranty (incl. blower fans / heating elements)

Available options and accessories (selection)
Dual lane configuration, automatic setting of conveyor width and CBS position

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Soldering Solution

RS-1000

JUKIS SOLDERING SOLUTION includes a high-quality range of reflow soldering ovens for lead-free soldering of SMD components. The reflow soldering ovens are reliable and efficient. They guarantee optimum soldering processes in any production environment. They are 95 percent recyclable.

Modular platforms

Reliability

Energy saving

Minimalism

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Specifications

Process Characteristics
Number of Heating Zones 10
Number of Cooling Zones 2
Total heated length 3,900 mm
Total cooled length 800 mm
Temperature Range Heating Zones 20 – 300 °C
High-Temp-Option (up to 350 °C) optional
Separate Top and Bottom control of temperature
Blower Fan top and bottom
Blower Fan frequency separately controllable in zones
Warm-up time approx. 35 Min.
Nitrogen Option optional
External Water Cooling for flux residue standard with nitrogen ovens
∆T Crossprofile < ±2 °C

PCB handling and transport
PCB-width min. 50 mm / max. 460 mm
PCB space top 25 mm / bottom 30 mm
Conveyor speed range 30-200 cm / min
610 mm-PCB-width option
Transport of PCB on Mesh / Pin conveyor chain
Centre Board Support optional
Conveyor direction Righ-Left optional

Machine properties and dimensions
Dimensions (L × W × H) 6,160 × 1,320 × 1,505 mm
Weight 2,600 kg

PC and Software
Operating System Windows 10
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC

Operating Requirements
Voltage Supply 400 V / 3 Phasen
Average power required during warm-up 36 kW / 10 kW
Exhaust Volume 2 × 10 m³ / min
Nitrogen (optional) 5 bar
Operating Environments 5 – 40 °C, 20 – 65 % RH

Standards (selection)
Automatic chain oiling system, UPS, Board-Drop / Jam-Alarm, On-Off-Timer, 3-year JUKI warranty (incl. blower fans / heating elements)

Available options and accessories (selection)
Dual lane configuration, automatic setting of conveyor width and CBS position

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Customized software concepts

JUKI Software Solution

Flexibility

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Screen-Printing Solution

G-TITAN

JUKI screen-printers stand for globally proven quality and a stable, durable machine design. JUKI is convinced that perfect printing is the basis for maximum efficiency in SMT production. JUKI screen-printers are available for various PCB sizes and can be combined with JUKI pick-and-place machines and JUKI reflow soldering ovens to create individual SMT line solutions.

Weltweit bewährte Drucker höchster Qualität

Worldwide proven printers of the highest quality

Highest JUKI flexibility

Fully equipped, easy to maintain solder paste printer

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Specifications

PCB
PCB Size (L × W) min. 50 × 50 mm / max. 510 × 510 mm
PCB Thickness min. 0.4 mm / max. 6 mm
PCB Margin 3 mm
PCB Weight max. 5 kg

Stencil
Frame Size (L × D) min. 470 × 370 mm / max. 737 × 737 mm

PCB Handling and Transport
Side Clamp
Retractable Top Clamping (for thin / warped PCB)
Adjustable Clamping Pressure

Print
Number of squeegee heads 2
Squeegee Contact Pressure 0.5 – 10 kg
Print Speed 10 – 200 mm per second

Machine Properties and Dimensions
Print Accuracy ± 18 µm
Cycle Time (without printing and cleaning) < 8.5 seconds
Dimensions (L × W × H) 1,240 mm × 1,560 mm × 1,490 mm
Weight 1,200 kg

PC and Software
Operating Sysem Windows 10
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC

Operating Requirements
Power Supply 220 V ± 10 %, 50 / 60 Hz AC
Compressed Air 6 bar

Standards (selection)
Automatic Stencil Cleaning, 2D SPI, PCB vacuum fixation, measurement of solder paste thickness, set of PCB support tools, 3 years of a JUKI warranty

Available Options and Accessories (selection)
Automatic Solder Paste Bead Dispenser, Grid tools for supporting the PCB, closed-loop SPI, air conditioning in process area, UPS, integrated code reader, MES interface

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Example Handling Machine

Handlingmodule

JUKI HANDLING SOLUTION are the smart helpers for handling semi-finished and finished products through the store floor. With a large selection of systems, all individual requirements are optimally covered. They are suitable for both small and large SMT line solutions and special applications.

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Intelligentes SMT-Lagermanagement

ISM 500

JUKIS STORAGE SOLUTION consists of scalable modules for the intelligent provision of components. Even small steps have a big impact: it's about much more than the space-saving storage of components. It's about automated logistics, software-supported transparency of the material flow, and much more. To the point, JUKI's intelligent storage systems keep the line running!

Highest JUKI investment security

High degree of automation

Maximum modularity and connectivity

Maximum flexibility and scalability

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Specifications

Dimensions (W × D × H)
1,754 × 800 × 2,200 mm

Weight
350 – 850 kg (depending on configuration)

Storage Possibilities
All different kinds of material such as reels, tubes, trays, frames etc.

Configurable Positions
max. 640 (16 shelves version)

Number of 7″ Reels 8 mm
max. 3,600 (10 shelves version)

Number of Tubes SOIC Package
max. 60.000 (16 shelves version)

Power Consumption
max. 0.2 kWh – 0.8 kWh

Power Supply
110 – 230 V, 50 / 60 Hz

Control System
Component insertion and extraction manual
LED controls
Extractions at the same time max. 3

Equipment
ESD certified

Options
Humidity control unit (< 5 % humidity)
Electronic lock (access for authorised people only)

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Material Incoming Station

ISM-Material-Incoming-Station

The advanced and intelligent solution for managing and tracking material from the start of the storage phase in one of the JUKI storage cabinets. It is a precise, fast and integrated system that allows complete and reliable tracking of incoming information. The material incoming station made of a robust metal structure and the high-resolution camera for scanning the information on the manufacturer's label guarantee quality right from the start.

Material traceability

Increased execution speed

Reduction of the error rate

Customized labels

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Specifications

Dimensions (W × D × H)
1,600 × 0,800 × 1,100 mm

Weight
101 kg

Power Consumption
100 – 240V, lmax: 5A, Frequency: 50 / 60 Hz

Operating System
Microsoft Win 7 and newer versions

Hardware (Standard)
ESD table, touchscreen, keyboard, mouse, 18 megapixel camera, label printer, 1D/2D barcode scanner, PC i7 (6 GB, RAM 256 GB)

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Intelligent SMT Storage Management

ISM UltraFlex 3600

The automated storage cabinet is a true all-rounder! Planned, automated picking of materials, fully automated storage, incredible capacity and optimum humidity management are just some of the highlights that the Ultraflex series offers. The intelligent and flexible goods management system gives you the freedom to focus on value-adding activities again.

Space-saving buffer storage

Fast availability

Error elimination

MSD monitoring

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Specifications

Dimensions (L × W × H)
2,520 × 1,450 × 2,400 mm (height adjustable up to 2,600 mm)

Transport height
2,350 mm

Weight
1,000 kg (empty), 1,500 kg (full)

Power Consumption
max. 0.2 kWh – 0.4 kWh (without Humidity Control Unit)
max. 0.4 kWh – 2 kWh (with Humidity Control Unit)

Operating System
Microsoft Win 7 / Win 8 / Win 10, Microsoft Win Server 2008 / 2012

Handling
Touchscreen, keyboard / mouse and hand scanner

Control System
Up to 12 dehumifiers assimilable for humidity control

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Intelligent SMT Storage Management

ISM UltraFlex 3900

The ISM UltraFlex 3900 is the ideal extension for doubling the storage space and increasing the component mix.
In combination with JUKI's ISM UltraFlex 3600, a total of up to 7,500 (7 and 15") rolls can be stored. The system is operated exclusively via the ISM UltraFlex 3600.

Flexible extension

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Specifications

Dimensions (L × W × H)
2,520 × 1,380 × 2,400 mm (height adjustable up to 2,270 mm)

Weight
1,500 kg (with cases, without material)

Power Consumption
max. 0.4 kWh (without Humidity Control Unit)
max. 0.4 kWh – 2 kWh (with Humidity Control Unit)

Operating System
Microsoft Win 7 / Win 8 / Win 10, Microsoft Win Server 2008 / 2012

Handling
Operation via ISM UltraFlex 3600 by touchscreen, keyboard / mouse and hand scanner

Control System
Up to 12 dehumifiers assimilable for humidity control

Please refer to product specifications for details.
Specifications and design subject to change without notice.

THT Pick & Place Machine

JM-100

The high-performance, high-speed version for the automation of THT processes, naturally also with the option of SMT assembly. The JUKI high-end version with 8 nozzles and infinite component feed options is the professional model for leading EMS around the world. The fully automatic clinching unit automates the entire THT process with the highest precision and at breathtaking speed.

The fastest THT automation solution

Perfectly coordinated component recognition

Axis adjustment via HOD

Video

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Specifications

PWB size
1 time clumping 50 × 50 mm ~ 410 × 360 mm
2 times clumping 50 × 50 mm ~ 800 × 360 mm

Component Height
max. 30 mm

Component size
Laser recognition: 0603 (metric) ~ 50 mm (square)
3 D Sensor: 3 mm (square) ~ 40 x 25 mm

Insertion speed
Vacuum: 0.6 sec / part*1 *3 *4

Gripper: 0.8 sec / part*2 *3 *4

Placement accurancy
Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm

Feeder capacity
Tape feeder in case of 8 mm tape: 56

Power supply
200 to 415 V AC 3-phase

Apparent power
1.8 kVA

Operation air pressure
0,5 ± 0,05 MPa

Air consumption
75 L / min

Machine dimension (W × D × H)*5
1,500 × 1,500 × 1,450 mm

Weight (approx.)
1,300 kg

*1 Specification conditions (Applicable part: Aluminum electrolytic capacitor (φ 8 mm), Feeder: two MRF-S, Placement conditions: Simultaneous pick, sequential
insertions using 2 nozzles) *2 Specification conditions (Applicable part: Connector (4 pin), Insertion conditions: 2 sequential picks and insertions using 2 nozzles)
*3 Board transfer and mark recognition time not included *4 When the part height is 16 mm *5 Conveyor height 900 mm

Specifications and design subject to change without notice.

THT and SMT Pick & Place Machine

JM-20

The universal multi-task platform for the automation of manual THT processes. The JM-20 offers the capacity for THT AND SMD assembly - in one machine. The focus of the JM-20 is on the ability to process particularly large boards and components. A wide range of special nozzles is available for processing all types of components and ensures quality and speed with the highest JUKI precision.

Fit for XL: large PCBs, large components and special components

On-the-fly laser centering and optical detection

Wide range of feeders, including a unique, innovative bulk feeder

Video

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Specifications

PWB size
1 time clumping 80 × 100 mm ~ 410 × 360 mm
2 times clumping 80 × 100 mm ~ 800 × 360 mm

Component Height
max. 55 mm

Component size
Laser recognition: 0603 (metric) ~ 50 mm (square)

Insertion speed
Vacuum: 0.8 sec / part *1

Placement accurancy
Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm

Power supply
200 to 415 V AC 3-phase

Apparent power
2.0 kVA

Operation air pressure
0,5 ± 0,05 MPa

Air consumption
50 L / min

Machine dimension (W × D × H)*6
L size PCB: 1,500 × 1,657 × 1,550 mm
XL size PCB: 1,500 × 1,892 × 1,550 mm

Weight (approx.)
L size PC: 1,760 kg
XL size PCB: 1,985 kg

*1 Using following conditions (Applicable parts aluminum electrolytic capacitor (φ8 mm) When the component height is 28 mm, board transport and BOC mark recognition time are not included.)

Specifications and design subject to change without notice.

THT and SMT Pick & Place Machine

JM-50

The affordable multi-task platform not only for the automation of manual THT processes. Even as an entry-level model, the JM-50 offers the capacity for THT AND SMD assembly - in one machine. With the JM-50, the focus is on keeping the ROI on the investment in THT process automation at the lowest possible level while maintaining the usual high JUKI quality. The clinching unit was deliberately omitted from this model, making it ideal for high mix / low volume production situations.

Ideal for high mix / low volume production

More than THT - SMT assembly included!

Component detection by laser and camera

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Specifications

PWB size
1 time clamping 50 × 50 mm ~ 410 × 360 mm 2 times clamping 50 × 50 mm ~ 800 × 360 mm

Component Height
max. 30 mm

Component size
Laser recognition: 0603 (metric) ~ 50 mm (square) 3 D Sensor: 3 mm (square) ~ 40 x 25 mm

Insertion speed
Vacuum: *0.6 sec / part
*Under the conditions specified by JUKI

Placement accuracy
Laser recognition: ± 0.05 mm (3 σ) Vision recognition: ± 0.04 mm

Feeder capacity
Tape feeder in case of 8 mm tape: 56 (Optional Knock cyinder unit is required)
MRF-S Radial Feeder 18
(9 on each of Front and Rear side)
MRF-L Radial Feeder 14
(7 on each of Front and Rear side)
MAF-S Axial Feeder 14
(7 on each of Front and Rear side)
MAF-L Axial Feeder 10
(5 on each of Front and Rear side)

Power supply
200 to 415 V AC 3-phase

Apparent power
2.2 kVA

Operation air pressure
0,5 ± 0,05 MPa

Air consumption
75 L / min

Machine dimension (W × D × H)
1,454 × 1,505 × 1,450 mm

Weight (approx.)
1,300 kg

Mass of conveying
Maximum up to 2 kg

Specifications and design subject to change without notice.

Flexible Highspeed Placement Machine

LX-8

The JUKI LX-8 is a real innovation on the placement market. With two independent placement heads in one machine, the LX-8 sets new standards. The heads can be exchanged by the operator himself. The technologically ideal placement head type can be selected and installed quickly and easily to optimize productivity for the respective application.

LX-8 – Flexible Highspeed Placement Machine

Enormous placement flexibility thanks to dual head concept

Space miracle with amazing placement performance

Innovative and intuitive operator guidance

Video

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Specifications

Board Size
50 × 50 mm ~ 410 × 450 mm (single clamping)
~ 810 × 450 mm (single clamping)

Component Height
3 mm (2 x P20 nozzles)
25 mm (P20 + Takumi; 2 x Takumi)

Component Size
0201 ~ 5 mm
03015
~ 5 mm // ~ 65 mm / 10 x 90 mm / 50 x 75 mm

Placement Rate
Optimum:
2 x P20: 105,000 CPH // 65,000 CPH (IPC9850)
P20 + Takumi: 99,500 CPH // 63,500 CPH (IPC9850)
2 x Takumi: 94,000 CPH // 62,000 CPH (IPC9850)

Placement Accuracy
P20: ± 0.04 mm (Cpk ≥ 1)
Takumi: ± 0.035 mm (Cpk ≥ 1)

Feeder Inputs
Tape: max. 160
Tray: max. 60

Power Supply
200 – 415VAC, 3-phase

Apparent Power
2.49 kVA

Operating Air Pressure
0.5 ± 0.05 MPa

Air Consumption
50 L / min

Machine Dimensions (W × D × H)
1.600 × 1,924 × 1,440 mm

Mass (approximately)
2.400 kg oder weniger

Screen-Printing Solution

P-Primo

P-PRIMO is the ideal and reliable printer for companies that process PCBs up to 850 × 610 mm in size.

Simple software

Medium and large circuit boards

Guaranteed quality

Numerous options

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Specifications

PCB
PCB Size (L × W) min. 100 × 65 mm / max. 850 × 610 mm
PCB Thickness min. 0.4 mm / 8 mm
PCB Margin 3.5 mm
PCB Weight max. 5 kg

Stencil
Frame Size (L × D) min. 737× 737 mm / max. 1,100 × 850 mm
Frame Thickness min. 12 mm / max. 43 mm
Fixed and Interchangeable Frame Possible

PCB Handling and Transport
Side Clamp
Retractable Top / Side Clamping (for thin / warped PCB)
Adjustable Clamping Pressure
PCB Feed Height 950 mm +/- 20 mm
Feed / Removal Direction left / right, right / left, left / left, right / right
PCB Width / Thickness Adjustment automatic

Print
Number of Squeegee Heads 2, contact pressure separately adjustable
Included Squeegee Lengths 280, 520, 850 mm × 60° Metall
Squeegee Contact Pressure 0 – 10 kg
Print Speed 5 – 150 mm per second
Special Squeegee available
Other Squeegee Lengths available

Machine Properties and Dimensions
Print Accuracy ± 25 µm
Cycle Time (without printing and cleaning) < 12 seconds
Dimensions (L × W × H) 1,590 mm × 1,608 mm × 1,530 mm
Weight 1,400 kg

PC and Software
Operating System Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC

Operating Requirements
Power Supply 220 V ± 10 %, 50 / 60 Hz AC
Compressed Air 6 Bar
Ambient Conditions 5 – 40° C, 20 – 65 % RH

Standards (selection)
2D-SPI, automatic stencil cleaning, PCB vacuum fixation, set of PCB support tools, 3 years of JUKI warranty

Available Options and Accessories (selection)
Stencil inspection, paste dispenser, measurement of paste bead thickness, grid tools for supporting the PCB, closed-loop SPI, air conditioning in process area

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Screen-Printing Solution

PMAXII

Large format printers such as the PMAXII from JUKI made by GKG are designed for three-shift operation and a long service life with low maintenance requirements. It has specialized in LED applications in particular.

Customized squeegee printing

XL printed circuit boards

Guaranteed quality

Flexibility

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Specifications

PCB
PCB (L × W) min. 100 × 65 mm / max. 1,220 × 800 mm
PCB Thickness min. 0.4 mm / 10 mm
PCB Margin 5 mm
PCB Weight max. 10 kg

Stencil
Frame Size (L × D) min. 737× 737 mm / max. 1,500 × 1,250 mm
Frame Thickness min. 12 mm / max. 43 mm
Fixed and Interchangeable Frame possible

PCB Handling and Transport
Side Clamp
Retractable Top Clamp (for thin / warped PCB)
Adjustable Clamping Pressure
PCB Feed Height 950 mm +/- 20 mm
Feed / Removal Direction left / right, right / left, left / left, right / right
PCB Width / Thickness Adjustment automatic

Print
Number of Squeegee Heads 2, Contact Pressure Seperately Adjustable
Included Squeegee Lengths 850, 1,250 mm × 60° Metall
Squeegee Contact Pressure 0 – 30 kg
Print Speed 5 – 150 mm per second
Special Squeegee available
Other Squeegee Lengths available

Machine Properties and Dimensions
Print Accuracy ± 25 µm
Cycle Time (without printing and cleaning) < 25 seconds
Dimensions (L × W × H) 2,020 mm × 1,740 mm × 1,528 mm
Weight 1,800 kg

PC and Software
Operating System Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC

Operating Requirements
Power Supply 220 V ± 10 %, 50 / 60 Hz AC
Compressed Air 6 Bar
Ambient Conditions 5 – 40° C, 20 – 65 % RH

Standards (selection)
Automatic stencil cleaning, 2D-SPI, PCB vacuum fixation, set of PCB support tools, 3 years of JUKI warranty

Available Options and Accessories (selection)
Grid tools for supporting the PCB

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Pick & Place Machine - smart, fast and modular

RS-1R

The flexible all-rounder from JUKI!
High-speed chip shooter and sophisticated mounter in one. One machine, one placement head, endless possibilities - always a bull's eye!

High flexibility, wide range of components

Patented TAKUMI placement head - one for all

On-the-fly component centering

Highly accurate component measurement

Video

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Specifications

Board Size
max. 650 mm × 370 mm (single clamping)

Component Height
25 mm

Component Size
0201*2 (metrisch) ~ 74 mm / 50 × 150 mm

Placement Rate
IPC9850: 29,000 CPH

Placement Accuracy
± 0.035 mm (Cpk ≥ 1)

Feeder Spaces
max. 112

Power Supply
200 – 415 VAC, 3-phase

Apparent Power
2.2 kVA

Operating Air Pressure
0,5 ± 0,05 MPa

Air Consumption
max. 50 L / min

Machine Dimensions (W × D × H)
1,500 × 1,810 × 1,440 mm

Mass (approximately)
1.700 kg

*1 250 mm conveyor extension required
*3 When unsing RF Feeders on front and rear

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Placement Machine - smart, fast, modular

RS-1XL

High flexibility and wide range of components

Patented TAKUMI placement head - one for all

On-the-fly component centering

Handling of large PCBs

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Specifications

Board Size
max. 650 mm × 560 mm (single clamping)

Component Height
25 mm

Component Size
0201*2 (metric) ~ 74 mm / 50 × 150 mm

Placement Rate
Nach IPC9850: 29,000 CPH

Placement Accuracy
± 0.035 mm (Cpk ≥ 1)

Feeder Spaces
max. 112*3

Power Supply
200 – 415 V, Dreiphasenwechselstrom

Apparent Power
2.2 kVA

Operating Air Pressure
0.5 ± 0.05 MPa

Air Consumption
max. 50 L / min

Machine Dimensions (W × D × H)
2,109 × 2,000 × 1,490 mm

Mass (approximately)
1.85 t

*1 250 mm conveyor extension required.
*2 Ask for availability.
*3 When unsing RF Feeders on front and rear.

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Solder Paste Inspection

RV-2

JUKIS RV-2, a high-precision, high-speed inline SPI, is equipped with the innovative i3D LED measuring head and works on the principle of stereophotometry. With the Total Operation System Software (TOPPS), several RV-2s can be operated from one workstation.

Traceability

Highest quality standard

Efficiency

Flexibility

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Specifications

PCB handling and transport
PCB Size (L × W) min. 50 × 50 mm / max. 410 × 360 mm
PCB Weight max. 4.0 kg
Solder Pad Dimensions min. 01005 (inch) / max. 15 × 15 mm
PCB Feed Height 900 -20 / +70 mm

Measurable Solder Depot Properties
No / too little solder paste, print misalignment, depot volume, depot height, foreign objects etc.

Measurement System
Camera System 400 MPix CMOS
Measuring Principle i3D Photometric Stereo Technique
Measurement Resolution 15 µm / pixel (standard) / 10 µm / pixel (high resolution)
Field of View (FOV) 30 × 30 mm / 20 × 20 mm
Image Processing Speed 0.2 s / FOV

Machine Properties and Dimensions
Dimensions (L × W × H) 940 × 1276 × 1530 mm
Weight 1,000 kg

PC and Software
Operating System Windows 7, 64 bit
Interfaces SMEMA, OK / NG, USB, Ethernet

Operating Requirements
Power Supply 380 V, three phases
Compressed Air 5 bar
Ambient Conditions 15 – 30° C, 30 – 65 % RH

Standards (selection)
AWC, code recognition on PCB, true zero measurement reference, automatic calibration

Available Options and Accessories (selection)
Closed-Loop with screen paste printer, grid tools for supporting the PCB, TOPSS connection for remote analysis, long board option

Please refer to product specifications for details.
Specifications and design subject to change without notice.

SPI/AOI Inspection Machine

RV-2-3DH

JUKI's RV-2-3DH analyzes the three-dimensional shape of the finished board and compares the shape to the specification based on the outline, height and brightness of the components and solder. The machine enables high-precision visual inspection of PCBs to detect defects in a subtle way.
The 2D inspection function is also available.

Flexibility

Highest quality standard

2D + 3D hybrid inspection

Request Brochure

Specifications

PCB handling and transport
PCB Size (L × W) min. 50 × 50 mm / max. 410 × 300 mm
PCB Weight max. 4.0 kg

Measurement System
Camera System 12 MPix
Measuring Principle p3D (DLP projector)
Measurement Resolution 12 µm / pixel (standard) / 5 µm / pixel (high resolution)
Field of View (FOV) 48 × 36 mm (standard) / 20 × 15 mm (High resolution)
Image Processing Speed 0.51 s / FOV

Machine Properties and Dimensions
Dimensions (L × W × H) 940 × 1276 × 1530 mm
Weight 1,000 kg

PC and Software
Operating System Windows 7, 64 bit
Interfaces SMEMA, OK / NG, USB, Ethernet

Operating Requirements
Power Supply 380 V, three phases
Compressed Air 5 bar
Ambient Conditions 15 – 30° C, 30 – 65 % RH

Standards (selection)
AWC, code recognition on PCB, true zero measurement reference, automatic calibration

Available Options and Accessories (selection)
Closed-Loop with screen paste printer, grid tools for supporting the PCB, TOPSS connection for remote analysis, long board option

Please refer to product specifications for details.
Specifications and design subject to change without notice.

SPI/AOI Inspection Machine

RV-2-3DHL

JUKI's RV-2-3DHL analyzes the three-dimensional shape of the finished board and compares the shape to the specification based on the outline, height and brightness of the components and solder. The machine enables high-precision visual inspection of PCBs to detect defects in a subtle way.
The 2D inspection function is also available.

Flexibility

Highest quality standard

2D + 3D hybrid inspection

Request Brochure

Specifications

PCB handling and transport
PCB Size (L × W) min. 50 × 50 mm / max. 650 × 590 mm
PCB Weight max. 7.0 kg

Measurement System
Camera System 12 MPix
Measuring Principle p3D (DLP projector)
Measurement Resolution 12 µm / pixel (standard) / 5 µm / pixel (high resolution)
Field of View (FOV) 48 × 36 mm (standard) / 20 × 15 mm (High resolution)
Image Processing Speed 0.51 s / FOV

Machine Properties and Dimensions
Dimensions (L × W × H) 940 × 1800 × 1530 mm
Weight 1,250 kg

PC and Software
Operating System Windows 7, 64 bit
Interfaces SMEMA, OK / NG, USB, Ethernet

Operating Requirements
Power Supply 380 V, three phases
Compressed Air 5 bar
Ambient Conditions 15 – 30° C, 30 – 65 % RH

Standards (selection)
AWC, code recognition on PCB, true zero measurement reference, automatic calibration

Available Options and Accessories (selection)
Closed-Loop with screen paste printer, grid tools for supporting the PCB, TOPSS connection for remote analysis, long board option

Please refer to product specifications for details.
Specifications and design subject to change without notice.

Highspeed Pick & Place Machine

RX-8

The high-speed pick and place machine from JUKI with the best area productivity!
Two high-speed placement heads, each with 20 suction cups, ensure unprecedented productivity over a line length of less than one meter.