INSERTION SOLUTION

JUKIS INSERTION SOLUTION consists of odd-shape placement machines to meet different insertion requirements. JUKI THT machines, which boast high accuracy, speed, reliability and flexibility, can easily automate your hand-mount process.

JM-100

Insertion Solution – THT

JUKI Placement Solution - RX-7

JM-100 

 

Multi Task Platform 

 

Best speed in this category. Significant speed increase over previous generation. Component insertion time down to 0.6 seconds for
vacuum nozzle and 0.8 seconds for gripper nozzle.

 

 

Highest Speed

JUKI’s JM-100 convinces with industry leading speed. The insertion speed of the THT components is 0.6 seconds for the vacuum nozzle and 0.8 seconds for the gripper nozzle.

Recognition of various component heights

The new “Takumi head” has 8 nozzles and is equipped with a height-adjusting laser to optimize speed. This head can handle a wide
range of components while maintaining the maximum speed.

Active Clinching

The new active clinching unit supports turn-in, turn-off and N-bend to prevent components from lifting during the reflow soldering process. 

PWB size

1 time clumping 50 × 50 mm ~ 410 × 360 mm 
2 times clumping  50 × 50 mm ~ 800 × 360 mm 

Component Height

max. 30 mm 

Component size

Laser recognition: 0603 (metric) ~ 50 mm (square)
3 D Sensor: 3 mm (square) ~ 40 x 25 mm

Insertion speed

Vacuum: 0.6 sec / part*1 *3 *4  

Gripper: 0.8 sec / part*2 *3 *4

Placement accurancy

Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm

Feeder capacity

Tape feeder in case of 8 mm tape: 56

Power supply

200 to 415 V AC 3-phase

Apparent power

1.8 kVA

Operation air pressure

0,5 ± 0,05 MPa

Air consumption

75 L / min

Machine dimension (W × D × H)*5

1,500 × 1,500 × 1,450 mm

Weight (approx.)

1,300 kg

*1 Specification conditions (Applicable part: Aluminum electrolytic capacitor (φ 8 mm), Feeder: two MRF-S, Placement conditions: Simultaneous pick, sequential
insertions using 2 nozzles) *2 Specification conditions (Applicable part: Connector (4 pin), Insertion conditions: 2 sequential picks and insertions using 2 nozzles)
*3 Board transfer and mark recognition time not included *4 When the part height is 16 mm *5 Conveyor height 900 mm

Specifications and design subject to change without notice.

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